The Innovation Race: How China’s Polysilicon Industry Has Upped Its Game

The Innovation Race: How China’s Polysilicon Industry Has Upped Its Game

16th June 2020

Solar-grade polysilicon mass-production started in the early 2000s when the German government ramped up the promotion of clean energy.


Wacker Chemie AG, a German company that was a producer of semiconductor-grade polysilicon, became the leading company in this field. Up until 2013, Germany and Italy were the key markets for photovoltaics. Since then, the Chinese government has instigated a push to take over global demand and supply.

The Time Horizon

When looking at the history of polysilicon, it would best to understand it in three phases:

  • Phase I: Before 2008 -the leading supplier was Wacker Chemie AG, and key demand stemmed from Europe.
  • Phase II: From 2008 to 2017 - demand switched from Europe to Asia. Asian leading companies, OCI and GCL, began working on mono and multi polysilicon cost cuts, respectively.
  • Phase III: Post-2018 - downstream wafer leader Longi came out with mono products followed by new Chinese polysilicon makers producing at even lower costs.

Plan it, Source it, Make it

Wacker Chemie AG started the polysilicon business along the 16-kilometer Alz Canal that joins the Alz and Salzach rivers. The hydropower from the Alz River generates cheap and sustainable electricity even today, which has been one of Wacker Chemie AG’s key advantages. Energy cost accounts for 10% of Wacker’s total cost vs. industry level of over 30%1. Meanwhile, labor cost accounts for 34% vs. the industry level of 5%1. Wacker’s average annual labor cost was over 85,000 euros per capita in 2017, while that for a typical Chinese maker is only 10,000 euros1.

OCI and GCL started cost cutting just from this point. The difference is that the two players were working on two different ways of cutting costs from $40/kg to $25/kg1. OCI focused on capacity expansion to enjoy the economies of scale and reduce fixed costs, such as factory construction D&A, some equipment sharing costs, and management fees. However, GCL was more focused on domestic substitution in equipment and technological improvement to ultimately cut machinery investment in addition to materials and energy consumption.

By 2010, GCL added more capacity, enjoyed extra benefits from economies of scale, and became a leader in cost minimization. However, GCL paid less attention to power costs at that time. They built the factory in East China, where power costs were as high as that in Korea and Germany. Post-2018, Longi replaced GCL as a new supply chain and technology leader. Other players such as Tongwei and Daqo learned from GCL’s mistakes and located new capacities in Southwest and Northwest China, where power costs were only one-third that of the East.

International politics and trade policies played an important role in industry dynamics. For example, China imposed anti-dumping and anti-subsidy tariffs on US polysilicon in 2012 as a response to US tariffs on Chinese solar cell exports. As a result, it made Wacker’s new factory in the US far less competitive than its counterpart Chinese players.

Faster, Better, Stronger

Polysilicon production is a typical chemical purification process with four key inputs: metallic silicon, purification equipment, energy, and labor. China is the biggest market exporting metallic silicon and enjoys the lowest retail power cost and labor cost. After domestic substitution of key equipment, Chinese players establish a competitive edge in mass production. As China becomes the biggest supplier, not only for polysilicon but wafer, cell, and module, the cost of logistics is lowered, and other concerns such as tariffs and supply chain stability being put at ease. Chinese players in the solar supply chain seem to be gaining market share against their overseas competitors.

The cash cost, average selling price, and liquidity are crucial factors for current players amid an economic downturn. In the long term, we believe that cost reduction is the key factor in driving companies to grow. The determinants for polysilicon are more so around efficient purification methods, cheaper equipment, and power, as well as automation. Should there be no exponential increase in the innovation of lowering power cost as well as any technological changes in methods, equipment, and automation, it would be a significant deterrent for new entrants.

It is easy to figure out the consolidation landscape following each player’s capacity expansion plan. Yet, if innovation takes place, either new entrants or existing players who have better technology adoption will be the winners. We should see a fresh start in industry dynamics rather than direct consolidation.

Our Foresight

From an investment perspective, we believe technology adoption is as important as technology innovation for players to thrive and expand. The industry players should have the right pipeline for new capacity adding in each medium term, demand timing, technology, location, a tradeoff between labor and automation, etc.

Production cost reduction is crucial for companies to burgeon. There are a few ways to cut costs: 1) Purification methods and equipment innovation to reduce energy consumption; 2) Economies of scale to lower fixed cost amortization; 3) Revolutionary changes to the silicon-based solar cell. Technological innovation and adoption could be the main drivers for the development of the industry.

Forward-looking in the near future, the top five Chinese polysilicon producers take a total market share of over 56%2. With the acceleration of the market consolidation, it is expected that the top five players will continue to hold the leading rank at the polysilicon market with its propelling demand, rapid urbanization, and demand for the product in end-use industries.

A Time to Reap the Opportunities

Mirae Asset believes the Chinese polysilicon market continues to dominate global production and consumption, with healthy growth in the foreseeable future. We offer a wide range of offerings, including Mirae Asset China Sector Leader Equity Fund and Global X China Clean Energy ETF, that allow you to enjoy the rising tide lifting in this industry.

 

 

 

 

THIS ARTICLE IS FOR EDUCATIONAL PURPOSES. NOT FOR SOLICITATION, OFFER OR RECOMMENDATION TO TRADE ANY SECURITIES.

Footnotes
1 Wacker annual report data & industry data, UBS research, as of 30 Apr 2020.
2 UBS research, as of 30 Apr 2020.

 

Disclaimer
This document is provided for information and illustrative purposes and is intended for your use only. It is not a solicitation, offer or recommendation to buy or sell any security or other financial instrument. The information contained in this document has been provided as a general market commentary only and does not constitute any form of regulated financial advice, legal, tax or other regulated service. The views and information discussed or referred in this document are as of the date of publication. Views, opinions and estimates may change without notice and are based on a number of assumptions which may or may not eventuate or prove to be accurate. Actual results, performance or events may differ materially from those in such statements.
Investment involves risk. Past performance is not indicative of future performance. It cannot be guaranteed that the performance of the Fund will generate a return and there may be circumstances where no return is generated or the amount invested is lost. Before making any investment decision, investors should read the Prospectus for details and the risk factors. Investors should ensure they fully understand the risks associated with the Fund and should also consider their own investment objective and risk tolerance level. Investors are advised to seek independent professional advice before making any investment.
Information and opinions presented in this document have been obtained or derived from sources which in the opinion of Mirae Asset Global Investments (HK) Limited (“MAGIHK”) are reliable, but we make no representation as to their accuracy or completeness. We accept no liability for a loss arising from the use of this document.
The document may contain information and material relating to funds that are authorized by the Securities and Futures Commission (“SFC”) in Hong Kong. SFC authorization is not a recommendation or endorsement of a fund nor does it guarantee the commercial merits of a fund or its performance. It does not mean the fund is suitable for all investors nor is it an endorsement of its suitability for any particular investor or class of investors. The document is prepared by Mirae Asset Global Investments (Hong Kong) Limited and has not been reviewed by the Securities and Futures Commission of Hong Kong.
Hong Kong: This material is prepared by Mirae Asset Global Investments (HK) Limited (Mirae HK). Mirae HK is regulated by the SFC (CE reference: ALK083).
Australia: The information contained on this document is provided by Mirae Asset Global Investments (HK) Limited (“MAGIHK”), which is exempt from the requirement to hold an Australian financial services license under the Corporations Act 2001 (Cth) (Corporations Act) pursuant to ASIC Class Order 03/1103 (Class Order) in respect of the financial services it provides to wholesale clients (as defined in the Corporations Act) in Australia. MAGIHK is regulated by the Securities and Futures Commission of Hong Kong under Hong Kong laws, which differ from Australian laws. Pursuant to the Class Order, this document and any information regarding MAGIHK and its products is strictly provided to and intended for Australian wholesale clients only. By accessing this document and any information or content contained in it, you represent that you are a ‘wholesale client’ under the Corporations Act. This document is strictly for information purposes only and does not constitute a representation that any investment strategy is suitable or appropriate for an investor’s individual circumstances. Further, this document should not be regarded by investors as a substitute for independent professional advice or the exercise of their own judgement. The contents of this document is prepared and maintained by Mirae Asset Global Investments (HK) Limited and has not been reviewed by the Australian Investments & Securities Commission. No part of this publication may be reproduced in any form, or referred to in any other publication, without express written permission of MAGI HK. Copyright 2020. All rights reserved.

News and Press